SAM GUARD

SAM GUARD, developed by Precognize, is a predictive maintenance software tailored for the process industry. It leverages human-enhanced machine learning to monitor operations and detect equipment failures, quality issues, and operational deviations. This proactive approach minimizes unexpected failures by providing actionable insights with up to five alerts per day.
The software is designed for ease of use; it can be implemented within two weeks without requiring users to have statistical knowledge. By continuously monitoring plant operations, SAM GUARD acts as an early warning system for potential issues such as blockages, leaks, and sensor failures. This allows facilities to address problems before they escalate into significant production disruptions.
Key benefits include maximized uptime, reduced maintenance costs, and enhanced decision-making capabilities through real-time insights. The software has shown a proven return on investment; for instance, a cement producer utilizing SAM GUARD was able to reduce overtime by 50% and decrease production costs by up to 10%, resulting in an additional $3 million in revenue. Overall, SAM GUARD is a tool aimed at ensuring that process plants operate at peak efficiency while minimizing unnecessary costs and downtime.