Castle Die Casting Simulation Software Suite

The Castle software suite by PiQ2 revolutionizes die casting simulation, offering tools that allow manufacturers to assess and enhance their casting processes efficiently. It integrates advanced mathematical algorithms with practical experience, providing easy-to-interpret numerical simulations along with actionable insights for improvement. The suite comprises several specialized tools: CastleMIND, CastleRUN, CastleBODY, and CastleTHERMO, each addressing different facets of die casting simulation.

CastleMIND is designed for direct CAD model imports, utilizing principles of fluid dynamics for optimization calculations and real-time problem identification. It supports both cold and hot chamber processes, helping to optimize gate and vent designs.

CastleRUN focuses on visualization of metal flow, assisting in reducing turbulence during the filling process. It features a user-friendly interface that facilitates steady-state and transient calculations for improved performance.

CastleBODY supports multi-processor parallel computing for high-speed simulations and features advanced meshing techniques to enhance accuracy. Additionally, it utilizes a bifasic solver to predict interactions between liquid metal and air, ensuring better casting outcomes.

CastleTHERMO is dedicated to thermal simulations, providing accurate modeling of cooling channels and lubrication effects, crucial for maintaining the optimal temperature balance in die casting.

With an emphasis on education and support, PiQ2 offers extensive training programs and consultancy services tailored to client needs, ensuring that users can maximize the benefits of these advanced tools.